Manufacturing An Organature Organic Innerspring Mattress

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The Making of an Organature Mattress…

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From the ‘hopper’ the cotton is fed into the carding machine where it is pulled apart and comes out in almost gossamer-like layers, eventually forming the thick pad shown in the next photos.

Organic cotton in the hopper
A single pad created from the pure organic cotton.
The many layers of a pad of organic cotton
The box spring unit
Springs in detail
Inserting the spring unit into it’s organic cotton cover.
The spring unit is fully enclosed.
The machine is carefully cleaned.
A final inspection before loading.
The spring unit is loaded into the outer cover
Ready to insert.
The first cotton pad is placed.
Carefully adding each cotton pad layer.
Layers of organic cotton pads. Six to be exact!
Loading the completed spring unit.
One side complete. Now ready to add cotton pads to the other side.
Organic cotton pads applied to the other side.
All of the layers, ready to make an organic cotton mattress.
A combined mattress emerges
Almost there…
A final check of the open end.
Quality inspection
Ready for closing and binding
Ready for closing. Can you spot our founder, Peter?
Closing complete
Preparing for edge binding
Mattress edges are bound
Another organic mattress is complete

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